Project Shifting

Introduction

The Project Shifting of the AAC Block Plant is a large-scale dismantling, transportation, and re-commissioning project. This project involved the relocation of the AAC block plant from H H Celcon in Westbury, England, to India. The plant has a production capacity of 1,400 cubic meters per day and weighs approximately 4,000 tonnes.

Overview

The project included the complete dismantling of the AAC block plant, its shipment to India in containers, and subsequent reassembly and commissioning. The dismantling took 6 months, followed by a 2-year timeline for erection and commissioning. This comprehensive effort was a significant milestone in the company’s history.

Purpose

The purpose of this project was to relocate the entire AAC block production facility to India, where it could be re-established to serve the local market. The project allowed for the reuse of existing infrastructure, thus reducing costs compared to building a new facility.

Significance

This project is notable for its scale and complexity. It demonstrates the company’s capability in handling large-scale industrial relocations, involving synchronized dismantling, transportation, and reassembly of numerous components. The successful completion of this project showcases expertise in project management and logistics.

Key Features

• Relocation of a 4,000-tonne AAC block plant with a production capacity of 1,400 cubic meters per day
• Over 200 units shipped in 40-foot high cube containers
• Involved more than 30 synchronized PLC systems
• Dismantling phase completed in 6 months
• Erection and commissioning completed over 2 years

Unique Aspects

The relocation of such a large and complex plant from England to India, involving hundreds of containers and multiple synchronized systems, is a rare accomplishment. The project highlights the ability to coordinate logistics, dismantling, and technical reassembly on a global scale.

Design Focus

The design focus of the project was to ensure efficient dismantling, safe transportation, and reliable reassembly of the plant. Each component was handled meticulously to minimize damage during transportation and ensure successful commissioning in India.

Raw Materials

• Included more than 30 synchronized PLC units and over 200 components packed into 40-foot containers
• Plant weight: Approximately 4,000 tonnes

Output Capacity

• AAC block production capacity: 1,400 cubic meters per day