Introduction
The PelletIndia.com Continuous Wood Chips Carbonization Plant is an advanced system designed for converting biomass, specifically wood chips, into valuable products like biochar, wood vinegar, and syngas. Utilizing modern technology and a dual-layer heating process, it ensures maximum efficiency and eco-friendly operations.
Overview
PelletIndia.com carbonization technology represents the next generation of biomass conversion solutions, providing a sustainable method for transforming wood waste into biochar and other renewable products. The plant operates continuously, offering high output with minimal environmental impact.
Purpose
The primary purpose of the PelletIndia.com Continuous Wood Chips Carbonization Plant is to enable efficient conversion of wood chips into biochar, an energy-rich material used in agriculture, industry, and other applications. This process also produces by-products like wood vinegar and syngas, further enhancing its value for renewable energy production.
Significance
Biomass carbonization plays a crucial role in reducing waste, promoting carbon sequestration, and generating renewable energy. By utilizing wood chips as a feedstock, the PelletIndia.com Carbonization Plant provides a sustainable pathway for managing biomass resources while supporting environmental conservation goals.
Key Features
- Model: SYS -1000, SYS -3000
- Capacity: 1 TPH to 3 TPH (Ton Per Hour)
- Reactor Material: 304 Stainless Steel
- Heating Method: Indirect Heating
- Control System: PLC Automated Control
- Fuel for Start: Diesel, Natural Gas, LPG
- Thermal Efficiency: 70% to 90%
- Power Requirement: 59.7 KW (-1000), 113 KW (-3000)
- Land Area Required: SYS-1000: 46m x 15m x 6m, SYS-3000: 45m x 15m x 7m
Unique Aspects
- High Heat Utilization: The dual-layer reactor design maximizes heat efficiency, reducing fuel consumption.
- Continuous Operation: The system is engineered for continuous input and output, allowing for uninterrupted production.
- Modular Design: Easy installation, low cost, and flexibility to scale up operations as needed.
Design Focus
The design of the SYS Continuous Carbonization Plant emphasizes energy efficiency, ease of operation, and environmental protection. The system uses a double-return heating structure, which not only reduces energy needs but also avoids flue gas contamination of the materials.
Raw Materials
- Wood Chips
- Rice Husk
- Sawdust
- Corn Straw
- Sugarcane Bagasse
- Coconut Shell
- Municipal Sludge
Output Capacity
The SYS Continuous Carbonization Plant offers an output capacity of up to 3 tons per hour, depending on the model used. The plant produces high-quality biochar, along with valuable by-products like wood vinegar and syngas.
