Coal and Biomass Pellet Machines Details part-3 of 3?
Coal and Biomass General Information
Part 1 : Coal and Biomass Pellet General Information.
Part 2 : Coal and Biomass Pellet Process and Area Details.
Part 3 : Coal and Biomass Pellet Machines Details.
Coal-Biomass Pellet Production Plant (4-5 TPH)
1. Raw Material Handling Equipment
| Equipment | Qty | Specifications | Material | Remarks |
| Coal Storage Hopper | 1 | Capacity: 5 Tons | MS | Includes discharge gate |
| Biomass Storage Hopper | 1 | Capacity: 5 Tons | MS | Includes discharge gate |
| Conveyors (Screw/Belt) | 4 | Capacity: 10 TPH | SS/MS | For material transport |
| Rotary Feeder | 2 | Capacity: 10 TPH | CI/Steel | For regulated feeding |
2. Crushing & Shredding
| Equipment | Qty | Specifications | Material | Remarks |
| Hammer Mill (Coal Crusher) | 1 | Capacity: 5 TPH; Output: <1mm | MS | High-speed rotor blades |
| Biomass Shredder | 1 | Capacity: 5 TPH; Output: <3mm | High Tensile Steel | Includes wear-resistant blades |
3. Drying Section
| Equipment | Qty | Specifications | Material | Remarks |
| Rotary Drum Dryer | 1 | Input: 25% Moisture; Output: 10-12% | MS/SS | Heat source: biomass/coal |
| Hot Air Generator | 1 | Capacity: 1.5 Million kcal/hr | MS | Biomass-fired furnace |
| Exhaust Fan | 1 | Capacity: 5000 CFM | MS | For airflow |
4. Mixing Section
| Equipment | Qty | Specifications | Material | Remarks |
| Paddle/Ribbon Mixer | 1 | Capacity: 5 TPH | SS | Homogeneous mixing |
5. Pelletizing Section
| Equipment | Qty | Specifications | Material | Remarks |
| Ring Die Pellet Mill | 1 | Capacity: 4-5 TPH; 4mm die size | Alloy Steel | Heavy-duty design |
| Pellet Mill Feeder | 1 | Capacity: 5 TPH | SS/MS | Controlled feed |
6. Cooling Section
| Equipment | Qty | Specifications | Material | Remarks |
| Counterflow Cooler | 1 | Cooling Capacity: 5 TPH | MS | Efficient cooling |
| Cyclone Dust Separator | 1 | Capacity: 10 TPH | MS | Removes dust |
7. Screening & Storage
| Equipment | Qty | Specifications | Material | Remarks |
| Rotary Screener | 1 | Capacity: 5 TPH | SS | Separates fines |
| Finished Pellet Silos | 2 | Capacity: 50 Tons each | MS | Storage for bulk pellets |
8. Utilities
| Equipment | Qty | Specifications | Material | Remarks |
| Electrical Panel & Cables | 1 Set | 110 kW Power Distribution | – | Centralized control system |
| Dust Collection System | 1 | Bag Filters, Ducting | MS | For hammer mill and dryer |
| Workshop Tools | 1 Set | – | – | For maintenance |
9. Manpower Requirement
- Operators: 2 (skilled)
- Helpers: 4 (unskilled)