Dual Track Ring Die for Biomass Pellet Mill

Introduction

The Dual Track Ring Die is a groundbreaking innovation in biomass pellet mill technology, engineered to optimize energy efficiency and production output. This advanced system features a dual independent roller design that reduces power consumption and ensures consistent pellet quality. With its ability to extend equipment lifespan and lower operational costs, the Dual Track Ring Die sets a new standard for sustainable biomass processing.

Overview

The Dual Track Ring Die operates with two independent rollers, each following its own track, enabling a single, long push per die revolution. This design increases pellet retention time, ensuring uniform compression and improved binding. The ring die’s 43% larger area enhances material retention, resulting in higher pellet output per cycle and stable operations. These features reduce wear and tear on rollers and dies, making it a cost-effective and reliable solution for biomass pellet production.

Purpose

The primary purpose of the Dual Track Ring Die is to maximize pellet production efficiency while reducing energy consumption. It is designed to deliver consistent pellet quality by optimizing material flow and compression. Additionally, this system aims to lower maintenance costs and extend the lifespan of critical equipment components.

Significance

The Dual Track Ring Die plays a vital role in sustainable energy production by enabling the efficient conversion of biomass into high-energy-density pellets. It supports industries focused on renewable energy solutions, reducing their operational costs and environmental footprint. Its adaptability makes it a valuable addition to both new and existing pellet mills, ensuring reliable performance across a variety of applications.

Key Features

• High Efficiency: Reduces energy consumption (kWh per ton) through a single, long push mechanism.
• Increased Output: 43% more holes in the ring die enhance production capacity.
• Consistent Operations: Longer pellet retention time ensures uniform size and density.
• Lower Maintenance: Reduces wear and tear on rollers and dies, extending equipment life.
• Improved Binding: Extended compression time enhances pellet durability.

Unique Aspects

• Dual Independent Rollers: Optimize material distribution and compression.
• Energy Savings: Requires less power per ton compared to conventional systems.
• Eco-Friendly Design: Supports sustainable biomass processing with reduced CO₂ emissions.
• Versatility: Compatible with both new and existing PelletIndia machines.

Design Focus

The Dual Track Ring Die emphasizes an energy-efficient and adaptable design, prioritizing operational stability and longevity. Its 43% larger area ensures improved material flow and retention, while the dual-track system minimizes variations in pellet size and density. The durable materials used in its construction further enhance its reliability and lifespan.

Raw Materials

The system is designed to process a variety of biomass materials, including wood sawdust, agricultural residues, biomass waste, and carbon-based raw materials. Its advanced engineering accommodates materials with varying moisture levels, ensuring consistent pellet production.

Output Capacity

• Dual Track Ring Die: ~700 operational hours, ~1400 tons processed
• Dual Track Rollers: ~300 operational hours, ~600 tons processed
• Bearings: ~450 operational hours, ~900 tons processed