Setting up a biomass pellet plant involves a series of processes to convert raw biomass into uniform, high-density pellets used for fuel, heating, or industrial energy. Below is a detailed breakdown of essential machinery required, along with how PelletIndia, a division of Servoday Plants & Equipments Limited, can support you throughout the journey.

🔧 Essential Machinery for a Biomass Pellet Plant

1. 🌾 Raw Material Handling Equipment

Hydraulic Moving Floor / Belt Conveyor / Screw Conveyor
For smooth transportation of raw materials like wood chips, Napier grass, rice husk, etc., to the initial processing units.
Feeding Hopper with Level Sensors
Ensures regulated and controlled feeding to prevent blockages.

2. 💧 Dewatering System (For Wet Biomass like Napier Grass)

Napier Grass Press Roll / Squeezer
Removes up to 30–35% moisture before drying. Reduces drying energy load.

3. 🔥 Drying System

Flash Dryer or Rotary Dryer
Essential to reduce the moisture content of raw material to below 12–15% for pelletizing.
- Flash Dryer: Suitable for finely ground material.
- Rotary Dryer: Suitable for bulky or fibrous materials.

4. 🔩 Grinding System

Tear Drop Hammer Mill with Pneumatic Vacuum System
Converts dried biomass into a uniform powder, increasing surface area for pellet binding.

5. 🧲 Magnetic Separator

Removes iron and metal particles to protect downstream equipment, especially the pellet mill.

6. 🔁 Mixing and Conditioning

Ribbon Mixer
Homogenizes the powdered material and prepares it for uniform pelletizing.
Dosing Feeder System
Precisely feeds material into the pellet mill, ensuring consistent pellet quality.

7. ⚙️ Pelletizing Unit

Ring Die Pellet Mill (2–5 TPH capacity)
The heart of the plant. Compresses material into high-density pellets. Features include:
- Gear-driven transmission
- Pressurized lubrication
- Automatic grease system

8. 🌬️ Cooling System

Counterflow Pellet Cooler
Reduces pellet temperature from ~90°C to near ambient, increasing durability and shelf life.

9. 🧹 Screening System

Vibrating Sieve
Removes fines and broken pellets, recirculating them for reprocessing.

10. 🏷️ Packaging and Storage

Jumbo Bag Filling Station / Automatic Bagger
For bulk packaging.
Silo Storage System
For larger storage and feeding into boilers or for transport.

11. 🎛️ Control Panel & Automation

PLC-Based Centralized Control System
For automated operations, real-time monitoring, and fault detection. Improves productivity and reduces manpower needs.

🚀 How PelletIndia Can Help You at Every Step

🔹 Consultation & Feasibility Analysis

Evaluate biomass availability, land, and financial feasibility.
Recommend the most suitable plant layout (stationary, mobile, tower-type, or containerized).

🔹 Customized Plant Design

3D process flow design tailored to your raw material and capacity (1–10 TPH or more).
Full integration of dewatering, drying, grinding, and pelletizing.

🔹 In-House Manufacturing

All critical equipment is designed and built by Servoday Plants & Equipments Limited, ensuring quality and compatibility.

🔹 Installation & Commissioning

On-site supervision and complete installation support.
Trial runs and operator training.

🔹 After-Sales Support

Spare parts availability.
Remote diagnostics and troubleshooting.
Technical support for plant optimization.

🔹 Turnkey Project Delivery

From concept to commissioning, we offer complete “Plug & Play” solutions.

📞 Contact Us

PelletIndia.com – A division of Servoday Plants & Equipments Limited
📍 Jamnagar, Gujarat, India
📞 +91 9427210483 | +91 9427210484
📧 [email protected]
🌐 www.PelletIndia.com
👤 Contact Person: Sanjay Masuria
📲 WhatsApp: +91 9427210483